Roll crusher is mainly composed of the roller, the roller support bearings, pressure and adjusting device and driving unit and other parts. With small volume, big crushing ratio (5-8), low noise, simple structure, the advantages of convenient maintenance.
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The crushing is made up of electromotor, holder, fixed roller, movable roller and safety spring. The surface of the roller is mostly smooth. According to the number of rolls, there are single-roll, double-roll or multi-roll crushers. The double roll crusher is the most common rock stone crushing machine.
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The single-roll crusher has a tip speed of 400-450 ft/min while the 6- x 7-ft teethed roll crusher has a normal, no-load, surfaces speed of just under 3500 ft/min. It can be readily appreciated that this high velocity induces an extremely violent crushing action, in conjunction with the 3- to 4-in. knobs which protrude from the roll surfaces.
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Both single and double roll crushers operate most efficiently with dry, friable materials. However, single roll machines have been widely and successfully used for the reduction of moist clays. They also have been long used as primary and secondary coal crushers, both at mine sites and power plants, where a minimum of fines is desired.
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Typical reduction ratio of 4:1 for single stage 2-roll (S) series and 16:1 for double stage 4-roll (D) series crushers. 1 or 2 motor drive options available for single stage crushers. 1, 2, or 4 motor drive options available for double stage crushers. Double row, spherical roller bearings used on all models.:::FTM Machinery is a […]
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Both single and double roll crushers operate most efficiently with dry, friable materials. However, single roll machines have been widely and successfully used for the reduction of moist clays. They also have been long used as primary and secondary coal crushers, both at mine sites and power plants, where a minimum of fines is desired.
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Double Roll Crushers. Double Roll Crushers provide a 4:1 reduction ratio. They are typically used as a secondary or tertiary crusher for materials such as ROM coal with refuse, limestone, gypsum, trona, shale, bauxite, oil shale, clean coal, coke, salt, quicklime, burnt lime, glass, kaolin, brick, shale and wet, sticky feeds.
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Built to accurate dimensions and in accordance to international standards of quality, our products comprise Roll Crusher, Roller Crusher, Double Roll Crusher, Slag Crusher Plant, Jaw Crusher etc. Throughout the years, we have acquired the competency and flexibility to respond to customer demanding needs and requirements.
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Roll breaker [Model: RBT] The roll breaker of Maekawa is a double roll crusher to crush with two rolls. This machine has the excellent feature that the other companies doesn''t have. And, this machine becomes famous for the name of “roll breaker”. This roll breaker is suitable for crushing a hard raw material for the 2nd and the 3rd.
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Double Roll Crushers. Double Roll Crushers provide a 4:1 reduction ratio. They are typically used as a secondary or tertiary crusher for materials such as ROM coal with refuse, limestone, gypsum, trona, shale, bauxite, oil shale, clean coal, coke, salt, quicklime, burnt lime, glass, kaolin, brick, shale and wet, sticky feeds.
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Roll Crushers
Four roll type teeth crusher is actually made up of two double roll teeth crushers. Teeth roll crusher is outstanding for its large crushing capacity. In addition, the hydraulic coupling with limited distance connecting the motor and reducer prevents overload and the overload protection sensor device makes the machine safe and reliable.
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Typical reduction ratio of 4:1 for single stage 2-roll (S) series and 16:1 for double stage 4-roll (D) series crushers. 1 or 2 motor drive options available for single stage crushers. 1, 2, or 4 motor drive options available for double stage crushers. Double row, spherical roller bearings used on all models.
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Single Roll Crusher
McLanahan offers belt-driven Roll Crushers in four designs: Single Roll, Double Roll, Triple Roll and Quad Roll Crushers. Roll Crushers are built to handle primary, secondary and tertiary stage crushing of friable materials such as coal, salt, clay, bauxite, limestone and more.Since patenting the first Single Roll Crusher in 1894, McLanahan has become an expert in the design and manufacture of
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A double toggle jaw crusher is much larger, heavier, more moving parts and lower throughput than modern single toggle jaw crushers.The lower throughput statement is a bit misleading because it’s partially attributed to the type of bearings they have versus modern crushers, so if one was to upgrade the bearings, throughput could be closer to that of a modern jaw.
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Double Roller Crusher. 【Capacity】2-140 T/H. 【Fedding size】≤150mm. 【Discharge size】≤2-50m. 【Crushing Material】River pebble, granite, basalt, iron ore, limestone, quartz, gangue and so on. 【Application】Suitable for crushing brittle bulk materials in cement, chemical, electric power, mining, metallurgy, building materials
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Industrial Crushers Providing you the best range of roller crusher, double toggle jaw crusher, double roll crusher, single toggle jaw crusher and hammer mill with effective & timely delivery.
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Types of Roll Crushers. Stone roll crusher can be divided into single-roll, double-roll and multi-roll several types according to the number of rollers. According to the shape of the roll surface, have two kinds, smooth roll and tooth roll. The former is suitable for medium and fine crushing of medium hardness ores.
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Single-Stage, Two-Roll Crusher and Two-Stage, Four-Roll Crusher Designs Available in Four Models These roll crushers are available with Gundlach’s breakthrough 3-D crushing technol-ogy that includes intermeshing continuous tooth roll design and positive roll timing that delivers the industry’s best dimensional product control,
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Double Roll Crushers. Double Roll Crushers typically follow a primary or secondary crusher and are used for secondary and tertiary reduction of various minerals, such as ROM coal, clean coal, limestone, gypsum, trona, shale, bauxite, oil shale, coke, salt, lime, glass, kaolin, brick, shale and wet, sticky feeds.
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Roll crushers have a theoretical MAXIMUM reduction ratio of 4:1. If a 2-inch particle is fed to the roll crusher the absolute smallest size one could expect from the crusher is 1/2 inch. Roll crushers can adjust the wedge device between rollers to control the feed and discharge size of the machine.
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Roll CrusherRoller CrusherDouble Roll CrusherTeeth Roll. As the main working part the two cylindrical rollers rotate oppositely to achieve the purpose of crushing Due to its peculiar tooth crushing structure it is also called Teeth Roll Crusher The Classification The commonly seen roller crusher falls into three types single roll crusher double roll crusher and four roll crusher
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Abstract. Double roll crushers (DRC) have the highest throughputs among primary crushers. In the oil sands, the hourly capacity may exceed 14,000 t/h. They are preferably used to comminute medium-hard rock or sticky materials. An unusual tough particle or unbreakable object may effect substantial dynamic forces in a DRC.
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In the industrial machine making arena, we are best known for our powerful double roll crusher machines and here is an insight on them. Double Roll Crushers. The double roll crushers are strength wise great and best suitable for crushing any type of ores and rocks whose utility is more in chemical, mining and cement industries.
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CPC Double Roll Crusher Application. Coarse size reduction of hard and medium-hard material (lime stone, magnesia, salt, fertilizer, coal etc.) Throughput up to 2.500 mt/hr, depending on material characteristic and particle size
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Single Roll Crushers reduce via a combination of impact, shear, and compression. Double Roll Crushers reduce primarily through compression, although some shear is obtained with toothed rolls. Single rolls are always toothed in patterns suited to the feed material. Double rolls come in combinations of smooth, corrugated and toothed designs.
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reduction cycle. Generally gyratory crushers, jaw crushers, high speed double roll crushers, low speed sizers, impactors and hammer mills are used as primary crushers. In the secondary and subsequent stages, the material is further reduced and refined for proper size and shape, mostly based on specifications.
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The single-roll crusher has a tip speed of 400-450 ft/min while the 6- x 7-ft teethed roll crusher has a normal, no-load, surfaces speed of just under 3500 ft/min. It can be readily appreciated that this high velocity induces an extremely violent crushing action, in conjunction with the 3- to 4-in. knobs which protrude from the roll surfaces.
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single or double toggle type. A jaw crusher has 2 jaws said to form a V-shaped at the top through which feed is admitted. One of the jaw is fixed in to the main frame and other is movable. The crushing faces are usually made of hard field Mn steel (12-14%Mn, 1%C). The jaw crusher speed varies from 100-400RPM.
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FAM Crushers. FAM designed crushers are used for crushing minerals, raw materials and other bulk commodities. The types of crushing machines are distinguished by their working principles: by pressure, impact, hammer, or shear. In contrast to mills, crushers process the feed materials into grain sizes from coarse to medium granulation.
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Roll crushers have a theoretical MAXIMUM reduction ratio of 4:1. If a 2-inch particle is fed to the roll crusher the absolute smallest size one could expect from the crusher is 1/2 inch. Roll crushers can adjust the wedge device between rollers to control the feed and discharge size of the machine.
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